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Dedication |
5 |
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Contents |
6 |
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Preface |
8 |
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Foreword |
11 |
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Acknowledgments |
13 |
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I FROM BUYING TO STRATEGIC CONTRIBUTOR |
15 |
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1 THE ROLE OF THE PURCHASING AND SUPPLY FUNCTIONS |
16 |
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1. PURCHASING OBJECTIVES |
19 |
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2. IMPACT ON PROFITABILITY |
20 |
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3. CONTROLLING THE PROCESS |
23 |
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4. THE BUYING JOB |
24 |
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4.1 The Accountability Concept |
25 |
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4.2 Buying Influences |
25 |
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5. CHANGING DEMANDS ON THE JOB |
30 |
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5.1 Socioeconomic Programs |
30 |
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6. PURCHASING REDEFINED |
31 |
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2 EVOLUTION OF PURCHASING AND SUPPLY MANAGEMENT |
33 |
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1. SPAN OF CONTROL |
37 |
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2. CENTRALIZED VERSUS DECENTRALIZED DEPARTMENT |
38 |
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2.1 Advantages of Centralization |
38 |
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2.2 Advantages of Decentralization |
39 |
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2.3 Titles Used in Purchasing |
40 |
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2.4 Where Should Purchasing Report? |
41 |
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3. THE MATERIALS MANAGEMENT ORGANIZATION |
41 |
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3.1 Why Do Some PMs Not Embrace MM? |
43 |
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4. REENGINEERING THE PURCHASING ORGANIZATION |
44 |
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4.1 Organizational Structure and Relationships |
45 |
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4.2 Authority to Commit Independent of the Organization |
46 |
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5. DAY-TO-DAY VERSUS LONG-RANGE BUYING |
49 |
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6. “PURCHASING AND SUPPLY MANAGEMENT” COMES OF AGE |
51 |
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3 STRATEGIC PURCHASING SUPPLY INITIATIVES |
55 |
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1. SELECTION OF STRATEGIES LEADS TO ACTION |
57 |
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2. SUPPLY BASE MANAGEMENT STRATEGY |
60 |
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3. SUPPLY PLANS TO CONTROL MAJOR COMMODITIES |
63 |
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4. SEEK LEVERAGE WITH BUYING TEAMS |
64 |
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5. TACTICS TO CARRY OUT STRATEGIC PLANS |
68 |
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6. EMERGING STRATEGIC OPPORTUNITIES |
69 |
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II CREATING THE VISION |
71 |
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4 THE PURCHASE ORDER PROCESS |
72 |
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1. FUNDAMENTAL STEPS TO COMPLETE A PURCHASE |
73 |
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1.1 Editing the Requisition |
73 |
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1.2 Issuing the Purchase Order ( PO) |
74 |
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1.3 Blanket Orders. |
75 |
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1.4 Use of Blanket Orders for Repetitive Purchases |
78 |
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2. TERMS OF PURCHASE |
79 |
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2.1 Shipment Terms |
80 |
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2.2 Change Notices |
80 |
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3. COMPLETING THE PURCHASE |
81 |
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3.1 Follow Up and Expediting |
81 |
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3.2 Receiving and Price Checking |
82 |
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4. ADDITIONAL CONSIDERATIONS FOR INTERNATIONAL PURCHASES |
83 |
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5. ELECTRONIC PURCHASE ORDER PROCESS |
86 |
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5.1 Purchasing Cards/ Procurement Cards |
87 |
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5.2 E- Procurement or e- Commerce |
88 |
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5.3 Direct Purchases and e- Commerce |
92 |
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5 BUYING FROM THE RIGHT SUPPLIER |
95 |
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1. SOURCE SELECTION |
95 |
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1.1 Request for Quotation ( RFQ) |
96 |
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1.2 Buyer’s Checklist for Selecting New Suppliers |
97 |
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2. TEAMWORK AND COOPERATION |
100 |
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3. QUALIFICATION OF NEW SUPPLIERS |
100 |
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3.1 How Many Sources of Supply? |
101 |
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4. SOURCES OF SUPPLIER INFORMATION |
104 |
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5. SUPPLIER FINANCIAL STABILITY |
106 |
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5.1 Credit Rating Reports |
107 |
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5.2 Financial Statements |
108 |
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5.3 Ratios as Guides |
110 |
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6. SEARCH FOR LOW-COST SUPPLIERS |
112 |
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6.1 Computing Total Landed Cost of Acquisition |
113 |
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6.2 Post- Selection Supplier Evaluation |
115 |
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6.3 How Valid Are These Ratings? |
119 |
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6 CREATING A GLOBAL VISION |
121 |
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1. THE UNITED STATES AND WORLD TRADE |
122 |
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1.1 The U. S. Trade Deficit |
123 |
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1.2 North American Free Trade Agreement |
123 |
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2. BILATERAL AND MULTILATERAL TRADE AGREEMENTS |
125 |
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2.1 Regional Trade Agreements |
126 |
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3. THE PURCHASING ROLE |
127 |
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3.1 The Expanded Role into Global Purchasing |
127 |
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3.2 Emergence of the Global Corporation |
128 |
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3.3 Expansion of Countertrade |
128 |
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3.4 Offshore Sourcing Issues |
129 |
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4. HOW TO CONDUCT A GLOBAL BUYING EFFORT |
130 |
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5. ENTRY STEPS TO CLEAR CUSTOMS |
133 |
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5.1 Immediate Delivery ( I. D.) Entry |
134 |
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5.2 Types of Transportation Entries |
135 |
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5.3 Customs Duty Valuation |
135 |
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5.4 Examination |
136 |
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5.5 Country of Origin Marking |
136 |
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5.6 Certificate of Origin |
136 |
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5.7 Appraisement |
137 |
|
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5.8 Liquidation |
137 |
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5.9 Methods of Payment |
137 |
|
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5.10 Letter of Credit |
139 |
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5.11 Banker’s Acceptance |
141 |
|
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6. GENERALIZED SYSTEM OF PREFERENCES |
141 |
|
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6.1 Harmonized Tariff Schedule of the U.S. Annotated (HTSUSA) |
142 |
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7. PROGRAMS BENEFITING THE IMPORTING BUYER |
144 |
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7.1 Benefits from Foreign Governments |
144 |
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7.2 Foreign “ Free Trade” Zones and Sub zones |
145 |
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7.3 Duty Drawback Savings |
145 |
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8. THE INTERNET AND GLOBAL INFORMATION NETWORKS |
146 |
|
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7 BUILDING RAPPORT WITH SUPPLIERS |
149 |
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1. SUPPLIER PARTNERING RELATIONSHIPS |
152 |
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1.1 Implications to the supply organization |
154 |
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2. CHANGE “BACKDOOR” SELLING TO “FRONTOFFICE” COLLABORATION |
156 |
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2.1 Overcoming “ Backdoor” Behavior |
158 |
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3. CONFLICT RESOLUTION: WORKING WITH OTHERS |
159 |
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3.1 Taking positive action |
160 |
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3.2 A Time to Do Nothing! |
162 |
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4. ETHICAL ISSUES IN BUYING |
162 |
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4.1 Where to Draw the Line |
163 |
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4.2 Buying Practices |
165 |
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4.3 Gifts from Suppliers |
167 |
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4.4 Lunches and Entertainment |
168 |
|
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4.5 The Ethical Double Standard |
168 |
|
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5. DO’S AND DON’TS OF DEALING WITH SUPPLIERS |
169 |
|
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8 QUALITY AS A COST IMPROVEMENT TECHNIQUE |
171 |
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1. QUALITY DEFINED |
172 |
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2. SIX-SIGMA AND TOTAL QUALITY MANAGEMENT |
173 |
|
|
2.1 Cost of Quality |
174 |
|
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3. STATISTICAL PROCESS CONTROL |
176 |
|
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4. SPECIFYING WHAT TO BUY |
180 |
|
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4.1 Efforts to Ensure Quality Through International Standards ( ISO 9000 Series) |
182 |
|
|
4.2 Cooperation with the Quality Function Pays Off |
183 |
|
|
5. WORKING WITH SUPPLIERS TO MANAGE QUALITY |
185 |
|
|
5.1 Certification Clause |
185 |
|
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5.2 Quality and Reliability Clause |
185 |
|
|
5.3 Early Supplier Involvement |
186 |
|
|
5.4 Qualification and Pre- qualification |
187 |
|
|
9 PURCHASING’S STRATEGIC APPROACH TO INVENTORY MANAGEMENT |
189 |
|
|
1. DRIVERS OF INVENTORY |
189 |
|
|
1.1 Types of Inventory |
191 |
|
|
1.2 Who controls inventory? |
192 |
|
|
2. GOALS OF INVENTORY CONTROL |
192 |
|
|
3. ASSET MANAGEMENT ( CONTROL OF INVENTORY COST) |
193 |
|
|
3.1 Record Keeping Systems |
194 |
|
|
3.2 Methods of Inventory Valuation |
195 |
|
|
3.3 Financial Analysis of Inventory |
196 |
|
|
3.4 Inventory Turnover |
196 |
|
|
3.5 Physical Control of Inventory |
198 |
|
|
4. DECIDING WHEN AND HOW MUCH TO BUY |
200 |
|
|
4.1 Economic Order Quantity |
201 |
|
|
4.2 Order Quantity Methods |
202 |
|
|
4.3 Statistical Reorder Point |
203 |
|
|
4.4 Time- Phased Order Point |
204 |
|
|
4.5 Materials Requirement Planning |
205 |
|
|
5. LEAN MANUFACTURING AND JUST-IN TIME |
206 |
|
|
6. PROCESS IMPROVEMENT AND INVENTORY |
207 |
|
|
6.1 Leadtime as an Inventory Driver |
207 |
|
|
6.2 Quality and Lot Size as Inventory Drivers |
208 |
|
|
6.3 Information Provides Opportunity |
209 |
|
|
7. PURCHASING’S ROLE IN SUPPORTING INVENTORY OBJECTIVES |
210 |
|
|
7.1 Supplier- Managed Inventory |
211 |
|
|
10 PROACTIVE TECHNOLOGY MANAGEMENT STRATEGY FOR COMPONENT OBSOLESCENCE |
213 |
|
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1. THE CHALLENGE OF OBSOLESCENCE |
214 |
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1.1 Obsolescence as an Incurable Disease |
215 |
|
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1.2 The Ideal Obsolescence Management System: “Clean Sheet of Paper” Design |
216 |
|
|
1.3 Conflicting Challenge: Managing Obsolescence and Change Issues while Optimizing Inventory |
218 |
|
|
2. OBSOLESCENCE MANAGEMENT SOFTWARE: HOW IT WORKS |
218 |
|
|
3. THE LIFE CYCLE CONCEPT |
222 |
|
|
4. BENEFITS OF A SOUND OBSOLESCENCE MANAGEMENT PROCESS |
223 |
|
|
5. SO WHO NEEDS OBSOLESCENCE MANAGEMENT TOOLS? |
224 |
|
|
5.1 The Old Way Versus the New Way... |
225 |
|
|
5.2 How to Win a Spares Contract and Lose your Shirt! |
225 |
|
|
5.3 How to Win a Spares Contract and Win Big! |
226 |
|
|
6. THE FUTURE AND THE WAY FORWARD... HOW TO SELECT THE RIGHT TOOLSET |
227 |
|
|
11 BUYING AT THE “RIGHT” PRICE |
228 |
|
|
1. HOW PRICES ARE SET |
229 |
|
|
1.1 Market- based and cost- based prices |
231 |
|
|
2. PRICE AND COST ANALYSIS |
232 |
|
|
2.1 An Exercise to Compute Price of Paint |
234 |
|
|
2.2 Cost analysis |
234 |
|
|
2.3 Cost Analysis Tips for Buyers |
235 |
|
|
2.4 Break- even Analysis |
239 |
|
|
3. MEETING TARGET COSTS FOR NEW DESIGNS |
241 |
|
|
3.1 Price, Cost, and Value Relationships |
241 |
|
|
4. PRODUCER PRICE AND CONSUMER PRICE INDEXES |
242 |
|
|
4.1 Your Company Market Basket Index |
244 |
|
|
5. USE OF STANDARD COST |
244 |
|
|
6. PRICE FORECASTING |
246 |
|
|
7. STRATEGY OF HEDGING VERSUS FORWARD BUY |
249 |
|
|
7.1 Ways to Minimize Risk |
250 |
|
|
7.2 How a Futures Hedge Works |
251 |
|
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12 NEGOTIATIONS |
253 |
|
|
1. CREATING THE NEGOTIATION ENVIRONMENT |
254 |
|
|
2. NEGOTIATION STRATEGY |
255 |
|
|
2.1 Address Alternative Solutions to Gain Concessions |
257 |
|
|
3. IMPLEMENTING TACTICS AND NEGOTIATION CHECKLIST |
259 |
|
|
3.1 Negotiation Checklist (“ Do’s and Don’ts”) |
259 |
|
|
4. NEGOTIATION FUNDAMENTALS FROM A GLOBAL PERSPECTIVE |
260 |
|
|
4.1 Canadian Culture |
262 |
|
|
4.2 Mexican Culture |
263 |
|
|
4.3 Negotiation Sensitivity |
264 |
|
|
4.4 Avoiding the Pitfalls — How to Blow It! |
265 |
|
|
5. A NEGOTIATION SETTLEMENT |
267 |
|
|
13 GLOBAL SUPPLY DEMANDS TECHNICAL BUYING COOPERATION |
269 |
|
|
1. ORGANIZING TO ACHIEVE TECHNICAL COMPETENCE |
270 |
|
|
2. THE DESIGN ENGINEERING PROCESS |
271 |
|
|
2.1 Need for Follow-up of Design Programs |
272 |
|
|
3. THE REENGINEERING PROCESS |
273 |
|
|
4. STRATEGIC TECHNICAL SUPPORT ACTIVITIES |
275 |
|
|
4.1 Manage Conflict with Design Engineers |
276 |
|
|
5. REVIEW OF THE TECHNICAL BUYER AND PURCHASING ENGINEER JOBS |
280 |
|
|
5.1 The Role of Purchasing Engineers |
280 |
|
|
6. MAKE-OR-BUY STUDIES |
281 |
|
|
6.1 Purchasing’s Role in Make-or-Buy |
287 |
|
|
14 USING COST REDUCTION TECHNIQUES |
289 |
|
|
1. SIX-SIGMA METHODOLOGY |
292 |
|
|
1.1 Value and Engineering Analysis |
295 |
|
|
1.2 Overcoming Resistance to Change |
297 |
|
|
2. REDUCING COMPLEXITY - STANDARDIZATION AND SUBSTITUTION |
299 |
|
|
2.1 Simplification |
300 |
|
|
3. OUTSOURCING AND LEASE- VERSUS- BUY |
300 |
|
|
3.1 Lease- Versus- Buy |
302 |
|
|
3.2 Methods of Acquisition |
303 |
|
|
3.3 Other Leasing Considerations |
304 |
|
|
3.4 Tax Advantages |
305 |
|
|
4. USE OF THE LEARNING CURVE |
305 |
|
|
4.1 How the Learning Curve Works |
306 |
|
|
5. TRACKING COST SAVINGS RESULTS |
310 |
|
|
15 LEGALITIES IN BUYING |
313 |
|
|
1. KEY ELEMENTS OF EVERY CONTRACT |
313 |
|
|
2. THE UNIFORM COMMERCIAL CODE |
314 |
|
|
3. CONTRACT TERMS AND CONDITIONS |
315 |
|
|
3.1 Word Processing Templates |
315 |
|
|
3.2 Warranties |
315 |
|
|
3.3 Epidemic Failure Clause |
316 |
|
|
3.4 Liability Insurance |
317 |
|
|
3.5 Force Majeure |
317 |
|
|
3.6 Contract Cancellation or Termination |
318 |
|
|
3.7 Indemnification of Buyer |
318 |
|
|
3.8 Patents, Proprietary Information, and Disclosure |
319 |
|
|
3.9 Other Suggested Purchase Order Clauses |
321 |
|
|
4. SOCIOECONOMIC AND ENVIRONMENTAL LAWS |
322 |
|
|
5. ANTITRUST LAWS |
323 |
|
|
6. UNITED NATIONS CONVENTION |
324 |
|
|
7. GENEVA AGREEMENT ON TARIFFS AND TRADE |
325 |
|
|
8. GLOBAL TRADE BARRIERS |
325 |
|
|
8.1 Boycotts |
325 |
|
|
8.2 Cartels and Closed Countries |
326 |
|
|
8.3 Counterfeiting and Piracy of Property |
326 |
|
|
8.4 Import Customs Laws and Regulations |
327 |
|
|
8.5 Unfair Pricing and Protectionism |
327 |
|
|
8.6 Antidumping Duties |
328 |
|
|
8.7 Countervailing Duties |
329 |
|
|
9. BATTLE OF THE FORMS |
330 |
|
|
9.1 Dispute Settlements |
330 |
|
|
9.2 Alternative Dispute Resolution |
332 |
|
|
9.3 Mediation |
333 |
|
|
10. FOREIGN CORRUPT PRACTICES ACT |
335 |
|
|
11. THE BUYER AND LEGAL ISSUES |
336 |
|
|
16 SERVICES AND MRO BUYING |
338 |
|
|
1. BUYING IN SERVICE ORGANIZATIONS |
338 |
|
|
1.1 Distribution Buying |
340 |
|
|
1.2 Merchandise ( Retail) Buying |
341 |
|
|
1.3 Hospitals and Health Maintenance Organizations |
341 |
|
|
1.4 Schools and Educational Buying |
342 |
|
|
1.5 Government Procurement and Military Buying |
342 |
|
|
2. CO- OP AND CONSORTIUM BUYING |
343 |
|
|
2.1 Consortium Purchasing |
343 |
|
|
3. BUYING FOR MAJOR PROJECTS |
345 |
|
|
3.1 Construction Contracting |
346 |
|
|
3.2 Recycling and Trash Removal |
346 |
|
|
3.3 Use of Bids |
346 |
|
|
4. SYSTEMS CONTRACTS FOR MRO SUPPLIES |
347 |
|
|
5. INSTANT CASH AND THE PROCUREMENT CREDIT CARD |
348 |
|
|
5.1 The Procurement Card |
349 |
|
|
5.2 “ Smart Cards” |
350 |
|
|
17 TRANSPORTATION STRATEGIES TO REDUCE LOGISTICS COSTS |
351 |
|
|
1. DEVELOPMENTS WITH A PROFOUND IMPACT ON TRANSPORT |
352 |
|
|
2. SIGNIFICANT BUYING ISSUES |
354 |
|
|
2.1 Freight Consolidation |
356 |
|
|
3. MODES OF TRANSPORT |
357 |
|
|
4. TRANSPORTATION CONTRACT CONTENTS |
359 |
|
|
4.1 Ocean Carriage Contracts |
361 |
|
|
4.2 Containers |
362 |
|
|
4.3 Insurance |
363 |
|
|
4.4 Cost Analysis of Motor Carriage Transportation |
364 |
|
|
4.5 Negotiating Rates with Deregulated Carriers |
364 |
|
|
5. COMMERCIAL TERMS OF SALE |
365 |
|
|
6. CLAIM SETTLEMENTS AND ADJUSTMENTS |
370 |
|
|
7. AUDITS OF FREIGHT BILLS |
371 |
|
|
8. THIRD PARTY LOGISTICS |
372 |
|
|
III LEADING AND MANAGING TO FULFILL THE VISION |
375 |
|
|
18 IMPROVING MANAGEMENT OF THE PURCHASING FUNCTION |
376 |
|
|
1. APPLICATION OF MANAGEMENT PRINCIPLES TO PURCHASING |
377 |
|
|
1.1 Theory “ X” and “ Y” |
379 |
|
|
1.2 Theory Z |
380 |
|
|
2. APPLY SOUND THEORY TO PURCHASING |
381 |
|
|
3. EFFECTIVE COMMUNICATIONS, BOTH EXTERNAL AND INTERNAL |
382 |
|
|
3.1 Productive Work Habits |
385 |
|
|
4. NEED TO SUPPORT EDUCATION AND BUYER DEVELOPMENT |
386 |
|
|
4.1 Pursue Buyer Development Programs |
388 |
|
|
4.2 Certified Purchasing Manager Program |
389 |
|
|
4.3 Accredited Purchasing Practitioner Program |
389 |
|
|
5. USE OF JOB DESCRIPTIONS AND A PURCHASING MANUAL |
390 |
|
|
5.1 Develop and Use a Purchasing Manual |
391 |
|
|
19 MEASUREMENTS OF PURCHASING PERFORMANCE |
398 |
|
|
1. VARIOUS KINDS OF MEASUREMENTS USED |
401 |
|
|
1.1 Internal Audit |
402 |
|
|
1.2 Management by Objectives |
403 |
|
|
2. INDICATORS OF PURCHASING EFFICIENCY |
404 |
|
|
3. BENCHMARKING |
408 |
|
|
4. THE TREND MEASUREMENT SYSTEM |
409 |
|
|
5. STANDARD COST AS A PERFORMANCE MEASUREMENT |
412 |
|
|
6. HOW THE PURCHASING DOLLAR IS SPENT |
412 |
|
|
6.1 Computing a Company’s Productivity |
413 |
|
|
7. REPORTS TO MANAGEMENT |
416 |
|
|
8. SUPPLY MANAGEMENT PROCESS MEASUREMENT |
418 |
|
|
20 A LOOK INTO THE FUTURE |
422 |
|
|
1. SIGNIFICANT TRENDS |
423 |
|
|
1.1 The Realities of a Global Economy |
424 |
|
|
1.2 Buyers Should Avoid Chasing Low Cost Labor |
425 |
|
|
2. CHANGES IN THE PROFESSION |
426 |
|
|
2.1 Strategic Development Becomes Critical |
427 |
|
|
2.2 Tactical Methods Remain Important |
428 |
|
|
3. FULFILL THE VISION! |
429 |
|
|
Appendix |
432 |
|
|
Index |
439 |
|
|
More eBooks at www.ciando.com |
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